Packaging optimization begins with identifying current or potential causes for product damage during transit and uncovering cost reduction opportunities.
Our team of expert packaging engineers design solutions that balance those costs associated with product damage along with material, freight, and labor costs.
Packaging optimization leads to improved supply chain efficiency. If both transit costs and damaged product costs can be significantly reduced, the net impact is a measurable improvement in overall profit. Win win.
At BoldtSmith, we’ve developed a unique process for evaluating and improving packaging systems. Each client experiences our proven process that pairs tailored and unique solutions with our wide-range of expertise in packaging design, protective packaging, and packaging operations.
How do we do it? Our expert team’s approach to packaging optimization follows the product’s journey and takes into account all possible points of damage and opportunities for improvement. While considering freight, material, and labor costs, pain points are isolated and data is collected via prototype. And then we give you a value equation that can predict net return when implemented.
Assessments begin by conducting a thorough analysis of the client’s current product packaging, packaging strategies, and supply chain management, including materials, testing methods, and performance metrics. We evaluate factors such as product protection, packaging costs, storage space, risk of damage, and consumer demands to identify areas for improvement.
While evaluating the current packaging solutions, we conduct a comprehensive process review, examining materials sourcing, potential cost savings, operational workflows, and supply chain efficiency. We look to see if a client is using the correct package size or if there’s too much excess space. Are current operational costs in line with expectations, or could we improve processes? Is their sustainable packaging actually making an environmental impact, or could more be done by optimizing the entire supply chain?
BoldtSmith packaging experts develop custom prototype solutions designed to improve packaging efficiency. These prototypes of packaging options undergo rigorous testing to evaluate their performance in real-world conditions, including durability, product protection, and sustainability. They are never based on preferred suppliers; they are unbiased and vendor-agnostic to ensure the very best results.
All packaging configurations are designed, thoroughly tested, and validated to ensure optimal performance and reliability. We test the packing process, package design, transportation costs, shipping charges, and more to ensure performance across each solution we present. This is all conducted internally so that our customers have 100% ownership of the packaging specifications.
We work closely with clients to ensure that the final solutions meet their requirements and expectations. We bring a collaborative approach and iterative process that prioritizes a client’s input and satisfaction. Our innovative packaging strategies only work when our clients believe in them as well.
Once a packaging solution is approved, our team oversees every step of the production process, from packaging machinery to line trials. This ensures quality, consistency, and timely delivery. Our team provides a seamless transition flow to the new packaging solutions, supported by ongoing communication and support from our team for successful packaging optimization experience.
Holistic packaging solutions, custom designs, measurable results
Interested in seeing more of the work at BoldtSmith? Explore our other case studies.
Packaging optimization occurs when our engineers design a solution that reduces or eliminates product damage, increases packaging performance, and reduces material, freight, and labor costs. With so many product packaging choices, engaging with experts ensures you’re doing it right.
Optimized packaging strategies can lead to significant cost savings by reducing packaging waste, minimizing operational costs, and streamlining packaging operations. Additionally, it can enhance customer satisfaction and brand reputation by ensuring products arrive intact, on time, and in sustainable packaging solutions.
From unique packaging requirements to unhappy customers, or rising freight costs to product integrity, there are many reasons why someone is looking to optimize their packaging strategies. But, that’s where we come in. Our engineers will complete an onsite visit to review and assess your current packaging process. We then provide a report of potential for damage reduction, packaging material improvements, and supply chain cost reduction.
Absolutely not. Your product’s safety and your customers’ satisfaction are our biggest priorities. We get rid of ineffective packaging and find ways to increase your profit by using efficient and sustainable materials that may actually reduce damage.
No, quite the opposite. Because we don’t manufacture any packaging, we are completely unbiased and material-agnostic. What we care about is saving you money on material costs with the best possible solutions. That is how we are judged, and how we maintain our reputation.
We’ll solve problems you may not even know you have.
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